CONDITION MONITORING SYSTEMS – AN OVERVIEW

Condition monitoring is achieved by monitoring and logging the condition of rotating assets as well as recording and presenting the data acquired, in a way that engineers can easily understand what is happening. A typical condition monitoring system has the following components:

Condition Monitoring
Sensors convert the physical value to be measured into an electrical signal. Select the correct sensors for the signal type that you are measuring and a sensor with an output signal that can be read by a DAQ device.

A Data Acquisition (DAQ) device converts electrical signals into data that can be read by software. National Instruments provide a wide range of devices for Data Acquisition, the most flexible being compactDAQ devices. These are configurable for a wide range of signals and channel count.

Datalogging Software to log the data to disk and to display information on charts. When selecting data logging software for your application, it is worth considering how flexible it needs to be and the output that you need from your data logging system.

CONDITION MONITORING SOFTWARE

Our condition monitoring software template is a great starting point for your next condition monitoring application. It easily integrates with NI compactDAQ devices, and the NI Sound and Vibration Toolkit to process and analyse vibration signals from the NI 9230/2/4 modules.

Condition Monitoring

Key Features:
1. Switch between Live Values and Trend view. Trends can show logged data at a variable logging rate (you specify this in the settings) and show up to 12 hours of test data.
2. Simple toggle button to start and stop monitoring
3. Monitor alarm condition for inputs. This can be integrated to toggle a safety relay or other output relay for system control.
4. Adjust the display range during a test to zoom in on an area of interest or show the entire test
5. Optionally show all system inputs or hide some inputs to highlight just signals of interest.

OPERATOR PROOFED CONDITION MONITORING

When monitoring is started, the software will log all system inputs at the logging rate you have configured to a .csv text file.
Values are updated on all screens – live values and trend charts. This keeps operation of the system simple and ensures that all data is recorded during a test.

Condition Monitoring

NI SOUND & VIBRATION TOOLKIT

Our template can include tools and calculations from the NI Sound & Vibration Toolkit, including:

  • Octave analysis & Order Tracking
  • Vibration and sound level
  • Frequency analysis
  • Filtering and weighting
  • Audio measurements
  • Tachometer processing
  • Swept sine
  • Human vibration filters
  • Torsional vibration
  • Sound quality

Discuss the requirements of your application with our expert team to decide which features are relevant to your application.

FEATURES & PRICING:

BASIC CONDITION MONITOR SOFTWARE

  • Compatible with all NI cDAQ and DAQ module
  • Acquire up to 50 input signals
  • Log at a rate from 1Hz up to 1,000Hz
  • Real time processing of inputs using NI Sound & Vibration toolkit
  • Log to .csv files that can be viewed & edited in MS Excel
  • Simple, foolproof operator interface
  • Display current values of signals on main user interface
  • Display multiple signals on up to 4 charts to show signal trends
  • Alarm conditions on all inputs, and output control of safety relays
  • 1 day on site support for commissioning*

Software Price £4,600 excl VAT

DISTRIBUTED, EMBEDDED CONDITION MONITOR SOFTWARE

  • Including all of the features of the basic condition monitor, and in addition:
  • Connect a series of standalone, embedded condition monitoring devices across a plant or site
  • Acquire up to 100 input signals at each station
  • Log at a rate from 1Hz up to 1,000Hz
  • Adjustable logging rate
  • Log to a network database so all signals are viewed from a central location
  • Export values to Excel
  • 4 days on site support for commissioning*

Software Price £11,500 excl VAT

*All prices are quoted excluding VAT. Metis Automation is a VAT registered company and VAT will be applied to all sales. On Site support outside 50 miles from Metis Automation’s office incur travel expenses.

Condition Monitoring